Power Plug Processing

Wire Processing Machine PCC-Pro

Connecting multi-core cables

The high-performance PCC-Pro crimping machine is designed for the economical production of high quality power cables. Crimp connections are made between two- or three-core sheathed cables and power plugs.

Precise reference and stripping

The closed insertion mask and colour detection supports the correct feeding of the cables by the machine operator. The cables are fed manually, cut to a reference length and stripped. A vacuum system removes insulation and wire residues from the process area.

Automatic terminal feeding

In the cable processing machine PCC-Pro, the loose power plugs are positioned with a spiral conveyor. The components to be connected are automatically fed to the crimping process via a conveyor rail.

Safety crimping process

The safety of the operator during processing is ensured by closed protective covers. A column guided crimping applicator connects the sheathed cables with the power plugs.

Quality assurance options

The optional crimp force monitoring system with bad part cutter prevents the use of cables with incorrect crimps in the further process and provides the quality assurance.

Modern operating interface

The touch screen control has an intuitive user interface for easy and safe operation of the wire prossing machine in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High production rate and quality

With a production rate of up to 1450 pieces per hour the crimping machine is ideal for series production. The high grade components, the robust machine design and the modular structure stand for highest product quality, short set-up times and durability.

High safety for the operator

The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped. For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

Conform with the machinery directive

The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Base equipment

  • Eccentric press
  • Zero cut module
  • Stripping unit with trigger sensor
  • Feed pot for plug bridges
  • Vacuum cleaner
  • Removal gripper
  • Foot switch
  • Trash box

Optional extentions

  • Crimp force monitoring
  • Bad part cutter
  • Colour sensor
  • Networking module
  • Remote service module
Processable materials
Wire Two- and three-core sheathed cables
Wire cross section: 0.5 – 4 mm² [1]
Cable outer diameter: Max. 10 mm
Terminals Single plug bridges
Performance and geometry
Drive 0.75 kW three-phase motor
Pressing force 20 kN or 30 kN
Stroke 45 mm
Closing height 160.5 mm