Megomat Series Full Automatic Crimping Machine

Crimping Machine Megomat 1000

Schäfer offers fully automatic crimping machines for high productivity and various applications.

On a modular platform different variants of machines were developed, to achieve maximum flexibility and meet customer specific requirements. Safety was the focus, by using actual machinery directives while also minimizing set-up times. Minimum machine downtimes, ergonomic design and the safety concept were the focus.

The Megomat 1000 crimping machine is a customer-specific model and serves individual applications. For example the integration of customer specific stations, the extension of additional machine units to build a production line or the implementation of further software functions. The high-quality components and robust machine design provides highest product quality, maximum productivity and durability.

To ensure the product quality, Schäfer offers different optional extensions. The crimp force monitoring reliably evaluates the quality of crimp connections. The wire quality monitoring system reports bad parts due to faulty stripping. The optical cable quality monitor checks produced cables.

Base equipment:

  • Base frame including control cabinet
  • Station tables and operating desk
  • Wire straightener and swivel arms
  • Programmable wire feeder
  • Programmable cut and strip module
  • Blade assembly and bad part cutter
  • Pneumatic machine guard
  • PC with touch screen display
  • Machine software WireStar
  • Networking and interfacing functions

Optional extensions:

  • Crimping station EPS 2025
  • Seal Module SSM
  • Tinning station
  • Double wire straightener
  • Crimp height adjustment
  • Press height adjustment
  • Wire stacking module
  • Carrier strip chopper
  • Wire doubling module
  • Applicator shuttle
  • Crimp force monitoring
  • Cable quality monitoring
  • Conductor quality monitoring

Technical Data:

Process able materials
Wire Single and multi-core wires [1]
Cross section: 0.08 mm² – 8 mm² [1]
Insulation: Teflon, PVC, etc.
Wire feeding Belt drive with up to 10 m/s
Cut length 30 mm – 99 m [1]
Production rate > 5.000 pcs/h by 50 mm wire length (Crimp/Crimp) [1]