Cable Stripping & HCT4 Terminal Crimping

Processing of high voltage cables

Preparation for HPS40 connectors

The comprehensively equipped machine is designed for stripping two-core sheathed cables and crimping of HCT4 terminals for HPS40 connectors. The wires to be connected are inserted by the operator and the crimping process starts automatically when the sensor in the stripping unit is touched. The robust machine design enables high durability and reproducibility of the crimp connections. The modular structure of the automatic crimping machine stands for short set-up times and numerous expansion options.

Wide range of use options

A high degree of flexibility and diverse applications are made possible by the simple changeover to another product to be processed. For crimping different terminals, crimp applicators can be easily exchanged using the quick-change device.

The ideal speed for the crimping process can be individually adjusted according to the existing terminal properties.

Quality assurance options

The integrated crimp force monitoring reliably detects false crimps during the production. To support quality assurance, faulty cables are cut with the bad part cutter, thus preventing them from being used in downstream processes.

Modern operating interface

The touch screen control has an intuitive user interface for easy and safe operation of the crimping press in various languages. Selecting different user roles and operating modes as well as machine networking functions provides flexible and modern process sequences.

High safety for the operator

The safety of the operator during processing of the crimping machine is ensured by a monitored safety device. Removal of protective covers interrupts the electrical safety circuit and the machine is stopped.

For safe test operation after changeover and after maintenance work, the machine is equipped with the proven handwheel.

Conform with the machinery directive

The crimping machine for production of high quality connections in terminal and wire processing fully complies with the European directives regarding mechanical and electrical safety as well as electromagnetic compatibility.

Base equipment

  • Eccentric press
  • Machine cover
  • Zero cut module
  • Stripping unit
  • Bad part cutter
  • Foot switch
  • Trash box

Optional extensions

  • Slide cover
  • Specific wire gripper
  • Vacuum cleaner
  • Paper winder
  • Color detection
  • Networking module
  • Remote service module
  • Stripe chopper

 

Processable materials
Wire Two-core sheathed cables
Wire cross section: 2.5 mm², 4.0 mm² or 6.0 mm² [1]
Sheath-removal length: 29 mm [1]
Terminals Transversely belted HCT4 terminals
Performance and geometry
Drive 0.75 kW three-phase motor
Motor speed 440 – 2000 rpm
Pressing force 20 kN
Stroke 40 mm
Closing height 135.78 mm